High-pressure fertilizer pipes are specialized steel pipes designed to withstand the extreme pressures, temperatures, and corrosive environments associated with the production, transportation, and storage of fertilizers, particularly in the synthesis of ammonia and urea. These pipes are critical components in fertilizer plants, where they are used in high-pressure reactors, heat exchangers, and pipelines.
High-pressure fertilizer pipes are specialized seamless steel pipes designed for use in chemical equipment and pipelines within the fertilizer industry. These pipes are typically made from high-quality carbon steel or alloy steel and are capable of withstanding high temperatures (up to 400°C) and pressures (up to 32 MPa). They are used to transport high-temperature and high-pressure fluids such as synthetic ammonia, urea, and methanol. The standard for these pipes is usually GB6479, with common materials including 20#, 16Mn, 12CrMo, and 12Cr2Mo.
GB/T 6479: "Seamless steel pipes for high-pressure fertilizer equipment", applicable to seamless steel pipes for high-pressure fertilizer equipment such as synthetic ammonia and urea.
GB/T 14976: "Stainless steel seamless steel pipes for fluid transportation", applicable to stainless steel pipes for corrosive medium transportation.
ASTM A312: "Standard specification for austenitic stainless steel seamless steel pipes, welded steel pipes and deep cold processed steel pipes", applicable to high temperature and corrosive environments.
ASTM A335: "Standard specification for ferritic alloy steel seamless steel pipes for high temperature", applicable to high temperature and high pressure environments.
DIN 17175: "Heat-resistant steel seamless steel pipes", applicable to high temperature and high pressure equipment.
JIS G3458: "Alloy steel pipes for piping", applicable to high-pressure fertilizer equipment.
1. Low alloy steel
15CrMo:
Chemical composition: C: 0.12-0.18, Cr: 0.80-1.10, Mo: 0.40-0.55, Si: 0.17-0.37, Mn: 0.40-0.70
Features: Good heat resistance and strength, suitable for synthetic ammonia equipment.
12Cr1MoV:
Chemical composition: C: 0.08-0.15, Cr: 0.90-1.20, Mo: 0.25-0.35, V: 0.15-0.30, Si: 0.17-0.37, Mn: 0.40-0.70
Features: High temperature strength and good thermal fatigue resistance.
2. Stainless steel
304/304L:
Chemical composition: C: ≤0.08 (304) / ≤0.03 (304L), Cr: 18.0-20.0, Ni: 8.0-11.0, Mn: ≤2.0, Si: ≤1.0
Features: Good corrosion resistance and processing performance, suitable for urea equipment.
316/316L:
Chemical composition: C: ≤0.08 (316) / ≤0.03 (316L), Cr: 16.0-18.0, Ni: 10.0-14.0, Mo: 2.0-3.0, Mn: ≤2.0, Si: ≤1.0
Features: Excellent corrosion resistance, especially resistance to chloride corrosion.
3. Duplex stainless steel
2205 (S31803):
Chemical composition: C: ≤0.03, Cr: 22.0-23.0, Ni: 4.5-6.5, Mo: 3.0-3.5, N: 0.14-0.20, Mn: ≤2.0
Features: high strength, excellent corrosion resistance and stress corrosion cracking resistance.
4. Other alloy steels
10MoWVNb:
Chemical composition: C: 0.07-0.13, Mo: 0.50-0.70, W: 0.50-0.70, V: 0.20-0.40, Nb: 0.06-0.10, Si: 0.17-0.37, Mn: 0.40-0.70
Features: high temperature resistance, corrosion resistance, suitable for synthetic ammonia equipment.
Material | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Applications |
15CrMo | ≥440 | ≥295 | ≥22 | Ammonia synthesis reactors, heat exchangers |
12Cr1MoV | ≥470 | ≥255 | ≥21 | High-temperature pipelines, heat exchangers |
304/304L | ≥515 | ≥205 | ≥40 | Urea synthesis equipment, corrosion-resistant pipelines |
316/316L | ≥485 | ≥170 | ≥40 | Highly corrosive environments, urea equipment |
2205 | ≥620 | ≥450 | ≥25 | High-stress and high-corrosion environments |
10MoWVNb | ≥440 | ≥295 | ≥22 | Ammonia synthesis reactors, high-pressure pipelines |
Synthetic ammonia equipment: Used in synthetic ammonia reactors, heat exchangers and high-pressure pipelines.
Urea equipment: Used in urea synthesis towers, high-pressure condensers and transportation pipelines.
Heat exchangers: Heat exchange equipment used in fertilizer production.
High-pressure pipelines: Used to transport ammonia, urea solutions and other high-pressure media.