forged pipe elbow is a forged steel fitting that has been installed between two lengths of pipe or tube that allows a change of direction, usually by 90° or 45°. Reducing elbows can both simultaneously change flow direction and reduce flow diameter.
A forged elbow is a type of pipe fitting used in piping systems to change the direction of fluid flow. It is manufactured through a forging process, where metal is heated and then shaped under high pressure to achieve the desired form. This process results in fittings that are highly durable, strong, and capable of withstanding high pressures and temperatures.
45-Degree Forged Elbow: Used for moderate directional changes, typically in systems with lower pressure.
90-Degree Forged Elbow: The most common type, used for sharp directional changes in both low and high-pressure systems.
180-Degree Forged Elbow: Used for U-turns or to reverse the direction of fluid flow.
Forged elbows are manufactured according to industry standards, such as:
ASME B16.11: Covers forged steel fittings, including socket welded and threaded types.
MSS SP-79: Covers socket welding reducer inserts.
MSS SP-83: Covers socket welded and threaded unions.
Forged elbows are made from high-quality materials, such as:
Carbon steel (e.g., ASTM A105).
Stainless steel (e.g., ASTM A182 F304/316).
Alloy steel (e.g., ASTM A182 F11/F22).
Nickel alloys (e.g., Inconel, Monel).
Duplex and super duplex stainless steel.
Parameter | Details |
Size Range | 1/4" to 4" (DN8 to DN100) |
Pressure Rating | Class 2000, 3000, 6000, 9000 |
Material | Carbon steel (ASTM A105), alloy steel (ASTM A182), stainless steel (ASTM A182), duplex steel, nickel alloys |
Manufacturing Process | Forging, CNC machining |
Product Standard | ASME B16.11, MSS SP-79, MSS SP-95, BS 3799, JIS B2316 |
Surface Treatment | Bevelling, polishing, galvanizing, epoxy coating, sandblasting |
Threaded Forged Elbows:
The pipe is threaded, and the elbow is screwed onto it using thread sealant or Teflon tape for a leak-proof connection.
Socket Weld Forged Elbows:
The pipe is inserted into the socket of the elbow, and a fillet weld is applied around the joint.
Butt Weld Forged Elbows:
The pipe and elbow are beveled and welded together using a full penetration weld (less common for forged elbows).
1. Oil and Gas: High-pressure pipelines and systems.
2. Chemical Processing: Systems handling corrosive fluids.
3. Power Generation: High-temperature and high-pressure steam systems.
4. HVAC Systems: Redirecting flow in heating and cooling systems.
5. Water Treatment: Piping systems in water treatment plants.